1. What is the PCD Inserts?
PCD (Polycrystalline Diamond) is a synthetic diamond product that is produced by sintering together selected diamond particles with a metal matrix, using sophisticated technology. The diamond and matrix, when sintered together under high temperatures and pressures, creates a PCD tool blank that is high in uniform hardness and is abrasive resistant in all directions. PCD Inserts is made of PCD tips( cutting from PCD blank) and a carbide (or other material)substrate. according to different machining requests, it can be PCD single point cutting tools and multiple cutting edges tools.
2. What is the advantage of The PCD diamond inserts cutting tool?
A. Longer tool life. Due to the very high hardness of the PCD diamond, the PCD tool life can exceed carbide cutting tool life 50 to 100 times in certain applications.
B. Higher machining efficiency. With the very sharp edge and high abrasive resistance, the PCD cutting tools can get higher cutting speed than that of tungsten carbide tools.
C. Higher surface finish quality.
D. Highly improved workpiece quality and excellent dimensional control.
E. Lower machine downtime.
F. Lower cost per piece.
Why Choose US?
- Imported Brand diamond material
- High-quality Carbide substrates
- Using Japan Vacuum Brazing Technology
- Can be a replacement for “Sumitomo”, “Iscar” and “Seco” (Equal inserts life or even higher )
- China manufacturer price
In general, PCD Tipped Inserts are the best choice for aluminum, Aluminum Alloy, Copper, Copper Alloy, Tungsten Carbide, Wood, Reinforced Plastic, Rubber, Graphite, or Ceramic applications. we do believe every PCD Insert is different for various demands. so please contact us for more details.
If your application is ferrous, then PCD cutting inserts are not right for you. you can use CBN Tool Inserts.
If you need Diamond PCD Inserts or PCD diamond tools with the chip breaker, please do not hesitate to contact us for more details.